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Double Wall Fabric Custom

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Double Wall Fabric
Product Category: PVC Drop Stitch Fabrics

Double Wall Fabric

PVC Drop Stitch Fabrics are specially designed drop stitched PVC materials which also known as Double Wall Fabric(DWF). Nowadays, it has become more and more popular thanks to its competitive advantages. 
Double Wall Fabric are widely used in the floor masking service in inflatable boats,mattress, inflatable swimming pool, sir deck, sup board, sir mat, gymnasium mats ect. More and more applications are going to be explored.
Properties:
Smooth surface and flexibility
UV resistance
Anti-chemical
Anti-bacteria
Anti-Mildew
Flame Retardant
Excellent airtight 
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  • Main Parameter
  • Design Diagram

  • Advantages of double wall fabric:

    1.It is fast to inflate and deflate. 
    2.It is the only way to make an inflatable and absolutely flat surface to walk on thanks to it's 3D hollow structure, using tens of thousands of tough polyester threads.
    3.It is light in weight which means easy to carry with you. 
    4.It is customized and more environmental friendly, with the growing concerns over the Phthalates, our products has passed REACH standard and for higher requirement,6P/16p are also available. 
  • Professional Accreditation

    The products are in line with international standards.

  • 23 years of R&D and production experience

    Experienced employees & experts are Always At Your Service to provide you with satisfactory products & professional instruction on technical problem solutions.

  • Reverting within 24 hours

    Experienced employees & experts are Always At Your Service to provide you with satisfactory products & professional instruction on technical problem solutions.

Application field

Applications

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MSD was being founded in 2002, the company has 1100 employees, including 120 technicians, and a factory area of 180,000 square meters. In 2021, the sales has reached 2.6 billion CNY.

MSD is an excellent China Double Wall Fabric Manufacturers and Custom Double Wall Fabric Suppliers, we can provide customers with professional one-stop procurement services, and the company has 20 years of R & D and production experience, our R & D team can customize Double Wall Fabric according to your needs online.

We are specialized in the production of environmentally friendly decorative materials, functional motion materials, flexible materials ect. The company owns the core technology which makes it to be the leading enterprise in PVC calendering coating industry.

We insist on customer-focused, reliable quality, excellent after-sales service, expecting cooperation with you.

  • The strength of the strong MSD Group support, strong productivity, can support large orders quickly and timely delivery

  • Thousands of long-term cooperation suppliers, the supply chain is stable, diversified and perfect, can effectively integrate information, bring value-added for customers, provide one-stop purchasing services, help customers solve the procurement problem, professional to bring comprehensive and effective solutions for customers

  • New materials (renewable materials, energy saving, reduce carbon footprint), pollution-free & non-toxic products, protect the environment

  • Increase R&D investment to ensure product performance; Strict quality control to ensure product quality; Continuous product innovation

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Double Wall Fabric Industry Knowledge Extension

What is Double Wall Fabric?

Double wall fabric is a specialized textile structure composed of two distinct fabric layers connected by a network of threads or fibers, creating a three-dimensional (3D) fabric with a hollow space or "air gap" between the two layers. 

Unlike traditional single-layer fabrics, double wall fabric integrates two surfaces separated by a spacer layer, which often takes the form of monofilament or multifilament yarns arranged perpendicularly or diagonally. This creates a lightweight yet strong fabric with excellent insulation, cushioning, and ventilation capabilities.

Structure and Manufacturing

Double wall fabrics are commonly manufactured using advanced weaving or knitting techniques, including:

  • 3D Weaving: Interlaces two fabric layers with vertical or angled connecting yarns, forming a stable double-layer textile.

  • Spacer Knitting: Uses weft knitting machines to knit two separate fabric layers connected by pile yarns, producing a flexible and breathable spacer fabric.

  • Laminating: Sometimes two fabrics are bonded with a spacer material.

The choice of fibers can vary from synthetic yarns such as polyester, nylon, or polypropylene to natural fibers depending on application requirements. Synthetic fibers are often preferred for their strength, durability, and resistance to environmental factors.

Key Properties and Advantages of Double Wall Fabric

The design offers several notable advantages:

  • Enhanced Insulation: The air gap between the layers acts as a thermal barrier, improving heat retention or cooling performance.

  • Improved Cushioning and Comfort: The 3D structure provides shock absorption, making it ideal for seating, footwear, and protective gear.

  • Breathability and Moisture Management: Spacer layers facilitate airflow and wick moisture, reducing heat buildup and enhancing wearer comfort.

  • Lightweight and Durable: Despite having two fabric surfaces, the overall weight remains low while maintaining structural integrity.

  • Versatility in Design: Can be engineered to different thicknesses, stiffness, and textures depending on end-use.

Applications

  • Apparel and Sportswear: Used in performance wear, padded jackets, and footwear linings for temperature regulation and comfort.

  • Automotive and Transportation: Applied in car seats, headliners, and interior panels to provide cushioning, sound insulation, and airflow.

  • Furniture and Upholstery: Employed in office chairs, mattresses, and cushions to enhance durability and ergonomic support.

  • Medical Textiles: Used in prosthetics, braces, and orthopedic supports where cushioning and ventilation are critical.

  • Industrial and Technical Textiles: Utilized in filtration media, protective clothing, and packaging materials where strength and functionality are needed.

Industry Trends and Innovations

The segment is evolving with a focus on sustainability, performance enhancement, and smart textile integration:

  • Eco-friendly Fibers: Increased adoption of recycled polyester and bio-based yarns to reduce environmental impact.

  • Functional Finishes: Development of antimicrobial, water-repellent, and flame-retardant treatments to expand usability.

  • Smart Textiles: Integration with sensors and conductive fibers to enable temperature control, health monitoring, or interactive clothing.

  • Lightweight Composite Structures: Use in aerospace and construction industries for strong yet lightweight panels.

Double wall fabric represents a dynamic and innovative sector of the textile industry, combining complex construction with multifunctional properties. Its adaptability and performance benefits continue to drive demand across diverse applications, positioning it as a key material in the future of technical textiles.

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